There might be quite few causes to this problem; ranging from faulty ignition switches to loose connections and dysfunctional solenoids. Next, swipe the arm of the wiper switch up and down across all the contacts. The cart moves even after switching to neutral mode. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. My name is Ernie Lo and I'm an avid golf fan! Smaller cables could be heating up faster. The ignition switch is made up of a series of wires and interior components on the switch itself. This tends to lead to switches getting stuck midway. Welcome! Switch removed and inspected. The speed is low when in the forwarding position. Hence, lets look into each of the possible causes in detail. If so, a key reason for this problem may be a faulty forward reverse switch. I have an EZGO 36V Golf Cart, probably early 2000s and maufacture code C299. forward/reverse switch change to toggle switch, forward and reverse handle getting harder to turn, Universal Turn Signal Swith for Forward/Reverse, Forward Reverse switch melted on forwardhave question about replacement part. Also, waiting for call to go pick-up the 4 wheeler, so maintenance on the cart is waiting. 17. You might want to stick along if you dont want to miss the critical symptoms and fixes, as wed be discussing more than just troubleshooting. Sometimes, you wont be able to do either one. Remove the seat and move the shift lever. Heres a quick video guide for you! Let us know how it works after to take the switch apart and clean and put anti-seize on the shaft. MSRP: $225.95 $112.95. You can check out the steps given below to address this problem. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-leaderboard-2','ezslot_5',119,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-leaderboard-2-0'); Your golf cart may be stuck in either forward, reverse, or in neutral and will start and rev the motor, but it will either not go anywhere, or only go in forward or reverse. The first thing you can do is to lift the seat and ensure the cables are. No problem you're welcome. Weve tried our best to portray the best possible Ezgo forward reverse switch troubleshooting guide for you. link to Callaway Epic Max Driver (Specs Guide), How to Test a EZGO Forward Reverse Switch, Symptoms of a Faulty F/R Golf Cart Switch. If you try to go into reverse and you dont hear the warning buzzer, youll soon find that your cart fails to move in any direction. If you want to convert it to a rocker type switch on your dash, ensure to use diodes that are at least 3 amps. After that, the diagnostics code beep will sound if there is a problem. My 2001 TXT did not have a detent for neutral. Related Products. Then inspect the motor encoder as well. How do I check the voltage regulator? I usually use anti-seize. The direction switches, sometimes referred to as the forward and reverse switches, may also wear and fail over time. I can't move it. There are a number of reasons why the Ezgo forward and reverse switches are indicating these issues. No matter which of the above problems is occurring, a simple jiggle of the float and fuel gauge should get things working again. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. You just had to put it at 12 o'clock and it worked. Studs on the motor get hot and may even melt. If this is not moving then you have a broken cable somewhere and will need a replacement. Locate the microswitch using your cart's user manual since it can vary depending on the model. Why Wont My Gas Golf Cart Work in Forward or Reverse? This is my first cart and I don't know a darn thing about it. If yes, then the FNR switch would also need to be replaced. $43.00. The 4ga wire was so hot I couldn't touch it for 20 minutes. Any suggestions on how I should approach this problem? Used on 1996-2002 E-Z-GO Electric TXT & Medallist Vehicles with DCS controller, Responsible for forward & reverse directions of vehicle, Can also be used on TXT & Medallist Vehicles with the Precision Drive System (PDS) Controller, Reviewed in the United States on May 10, 2021, Reviewed in the United States on July 11, 2017. I just replaced the forward/reverse switch, no big deal outside of corroded everything on the old one that made deinstallation a pain. The switch should be pretty tight though. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'betterplaygolf_com-medrectangle-3','ezslot_4',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');While you might own a gas golf cart, there are still a number of electrical components that can malfunction. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. Take the battery voltage and write it down. Suddenly, something goes wrong with your cart. Advertisementif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-medrectangle-4','ezslot_1',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');Sometimes a faulty ignition switch delays the delivery of electrical energy causing the cart to lose power quite often. Hence, its crucial to test the ignition switch with an ohmmeter. However, if this switch on your Ezgo golf cart malfunctions, you might have problems when making the golf cart move backward or forward.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-1','ezslot_7',109,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-1-0'); This would lead to making risky turns to change the direction of the cart, resulting in accidents. The cart will beep to confirm you are in diagnostics mode. . Again, thanks for your help. Set the tow/run switch to run. If damage occurs to the wiring or cable to the accelerator, your cart will struggle to move forward or backward. At least I have lots of information about how to accomplish the task. Alongside its strong specification, it is able to bring out the full extent of its power with ease. The ignition switch on your cart is known to have problems. I think I have some. The best solution is this case would be to have the cables replaced. EZGO TXT Forward Reverse Switch Troubleshooting, How to Test Club Car Golf Cart Forward Reverse Switch, Why EZGO Golf Cart Wont Move Forward or Reverse, Why Club Car Golf Cart Wont Move Forward or Reverse, Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART), When the switch is in the reverse mode you get only a. The float stuck in the empty position tricks your engine into thinking that gas is unavailable and it will shut down the engine. CC82F 1981 & newer Club Car with single micro switch $119. What to do if your Golf Cart Battery Charger will not shut off. Its not overly difficult to replace a faulty spark plug and is a cheap way to rule out or find the solution to your problems. Club Car Accelerator Micro Switch Location | Heres All You Need To Know! Label the cables. If any of these connections to the forward reverse switches are loose, properly tighten them and clean the corroded connectors with lubricant spray. Plug cable with 8-pin connector into the back of the Dash Display. Add to Cart. The steps mentioned above were the few essential troubleshooting tests you could carry out to fix the problems with the reverse forward switch on your Ezgo golf cart. You are using an out of date browser. I was thinking the contacts in the forward / reverse switch were corroded / burnt making the movement difficult. Ask a Specialist 1-800-401-2934 Live Chat. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Hi. Buy EZGO Forward and Reverse Switches from Performance Plus Carts the Golf Cart Experts here for you! Youll Be Surprised! If it appears lower than specified, replace the battery unit. I have a huge bag of 5g pillows if you want a couple. If the lever isnt broken, look at your cable where it switches gears in the transmission. The batteries are charged. Greatest, EZGO Golf Cart High-Output F&R Switch (Fits 1994-Up), EZGO Golf Cart Forward and Reverse Switch Assembly Fits 1994 and Up Non DCS, Club Car Golf Cart 3-Terminal Micro Switch (Fits 1980-Up), EZGO PDS Forward and Reverse Rocker Switch (Fits 2000-Up), EZGO Marathon Golf Cart Forward/Reverse Switch (Fits 1986-1993), Club Car DS/Precedent Forward/Reverse Golf Cart Handle (Fits 1985-Up), Forward/Reverse Switch Assembly 48V for EZGO TXT Golf Cart - Fits 2014 and up, EZGO Forward and Reverse Switch Assembly Fits Select Golf Cart Models, EZGO Marathon 2 Cycle Golf Cart Forward and Reverse Switch Fits 1986 to 1993, Club Car DS Forward/Reverse Shifter Base Gas 2004-Up, EZGO Marathon Golf Cart Forward and Reverse Switch Assembly Fits 1989 to 1994.5. Add to cart. Sometimes this can cause the contacts to sink in as well. Ensure that all the connections are tight and corrosion free. This includes the switch terminals and the individual wires in the switch. CURTIS 1234, 1236 OR 1238. EZGO OEM Forward and Reverse Switch Assembly (1994-Up) Txt/Medalist Series Non-DCS/Pds Golf Carts - #70578G02 4.0 (45) $13099 Damaged wiring will sever the electrical connection necessary to operate and a stuck accelerator will result in too much or too little gas flow to the engine. Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them. High Performance battery cables come in 4-gauge and 2-gauge thickness. It may not display this or other websites correctly. Attaching bolts were frozen with rust; had to grind one off. On the front side, there will be a few other blue and red wires. Try and get the cables replaced to check if the issue is resolved. 45-Day Returns Policy. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. Re: Hard To Turn Forward Reverse Switch There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. You will then the socket and wrench to loosen the 2 screws on your F/R switch so you can take it out and replace it. You can use a battery charger or hook jumper cables from your battery to another vehicle and get your battery charged enough to start up. Ensure that the cables on the Forward reverse switch are connected properly. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. I checked the linkage between the handle and that switch and it's clear; lubricated it also. Dewkake EZGO Forward and Reverse Switch Assembly, Fits 1994-UP EZGO TXT Electric Golf Carts, OEM #70578-G01 4.2 (41) $6799 FREE delivery Fri, Mar 3 Or fastest delivery Thu, Mar 2 Only 4 left in stock - order soon. Difficult to believe that the switch should be so tight. They may have corroded inside. Next, you need to remove the long lever/bar on your right. Find More Posts by lynnsmailbox1@gmail.com, How do you take off the forward-reverse lever. When you own a golf cart, it is always good to know the basic troubleshooting methods for it as well. A new battery cost varies widely from $200-$2000+. Console Plate, w/ Forward/Reverse Switch & Vertical State of Charge Meter, E-Z-Go PDS. Reviewed in the United States on September 18, 2016. This could be related to the copper studs. AC INDUCTION MOTOR/ CONTROLLER. If not I'll let you know. Now take the new F/R switch and follow all the above steps backward carefully making sure the wires and cables are connected to the right points. Product information Technical Details Additional Information Feedback Would you like to tell us about a lower price? $40.95. ($), Shipping cost: Take the switch apart, clean and grease the shaft, When you put it back together tighten the nut on the shaft until it bottoms out. Welcome to Kevin's Golf Carts YouTube channel!Our Site - http://www.kevinsgolfcarts.comTwitter - http://www.twitter.com/kevinsgolfcartsInstagram - http://www.instagram.com/kevinsgolfcartsFacebook - http://www.facebook.com/kevinsgolfcartsI earn a small commission from each sale when you use the links below. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. But most likey the contacts on the cam need some dieletric grease. Please try again. I will give it a try and let you know how it goes. Shop for forward and reverse parts for your EZGO golf cart. Most of the time golf carts wont work in forward or reverse due to the shift cable being broken, electrical issues, ignition switch issues, or a too low idle speed. Using my links helps support my channel but it doesn't cost you anything extra!Amazon Store - https://www.amazon.com/shop/kevinsgolfcartsPatreon - http://www.patreon.com/kevinsgolfcartsKofi - https://ko-fi.com/kevinsgolfcartsPayPal - http://www.paypal.me/theburns/5Mattress Insider - https://goo.gl/rhQLMjTubeBuddy - https://bit.ly/2okVnXeSquare - https://squareup.com/i/KEVINSGOLFMagicLinks - http://bit.ly/2nGHPEYTools:Cat LED Flashlight - http://go.magik.ly/ml/bhh7/DEWALT Grease Gun - http://go.magik.ly/ml/bhh5/Diamond Gloves - https://go.magik.ly/ml/ehdj/Dremel 4300-5/40 Rotary Tool - https://go.magik.ly/ml/ehdh/GLOVEWORKS Orange Gloves - http://go.magik.ly/ml/bhh8/Gummout Carb Cleaner - https://go.magik.ly/ml/m00m/Husky 30 Gallon Air Compressor - https://go.magik.ly/ml/kqd6/INNOVA 3614 Compression Tester - http://go.magik.ly/ml/bhh9/Milton 1/4\" Coupler and Plug Kit - http://go.magik.ly/ml/bhha/Milton 1/4\" High Flow Coupler - http://go.magik.ly/ml/bhhb/Milton 1/4\" High Flow Plug - http://go.magik.ly/ml/bhhc/Milwaukee 1/2\" Drive Impact - http://go.magik.ly/ml/bhhe/Milwaukee M12 3/8\" Ratchet - https://go.magik.ly/ml/kqdh/Milwaukee M12 12-Volt Battery - https://go.magik.ly/ml/kqdj/Milwaukee M12 Rivet Tool - https://go.magik.ly/ml/kqde/Mr. The best way to check your ignition switch is to take an electrical tester and determine whether or not there is power flowing from the switch to the starter itself. Remove the panel, plug the buzzer back in, and perform a test run by putting the cart in reverse. SKU: 5081. Its easy to make a problem worse when trying to fix it if you dont know what youre doing. If its stuck in the empty position, you might have a full tank of gas, but your golf cart wont realize it. I really appreciate your help! Not getting the best speed while in the forward position. I am lost again (rotti1968) HELP!!! If something happens to the float, it might get stuck in the full position and you run out of gas without even realizing it. Use a suitable wrench to loosen the screw and take the bar out. I understand that the switch should be fairly difficult to move, to prevent accidental gear-changing but this switch nearly requires a lever! You have been warned. While gasoline and oil make the engine work and run, a battery is necessary for the initial startup, and voltage is needed to make it run. There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. However, these carts may also have problems from time to time, such as an inability to move. On both newer electric and gas golf carts, theres almost always a warning buzzer or bell that sounds when you go into reverse mode. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. EZGO PDS Forward and Reverse Rocker Switch - 2000-Up. The directional switch itself costs $100-$200. Radar Chart Example Moving that handle from FWD to REV or REV to FWD is a chore on the forward and reverse switch and is very difficult to move! 10 Reasons Your Golf Cart Batteries Die Fast and 10 Fixes. 5770. Many of us know the reason behind this particular issue, and many find it out when they open their cars engine trunk. The lack of complicated gears and controls does make driving a golf cart a lot easier. Always a Human to Call. If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one. Sale Price: $35.00. The power is connected to the center pin in most cases. Convert your old style Forward Neutral Reverse lever to a modern style rocker switch. 2000 Club Car Ds 48 Volt Wiring DiagramYour Source for Club Car Golf Cart Parts | Largest Selection Available Anywhere Categories. There will be a small arm with a spring on it's pivot. The cart moves forward even when the switch is in the neutral position. Theres a small float thats connected to the fuel gauge that floats up and down as the gasoline levels increase and decrease. If you have gone through all of the items on this list, as a last resort, you will need to take the cart to the dealer to determine if the transmission has gone out. The switch contained no obvious signs of rust or corrosion. There are also wires running to the accelerator that give it the ability to operate. A problem with any of these things will cause a problem with the ignition. Check out our Marathon inventory! follow the rods under the seat.You will see where they go.I believe the the box is under the passenger side.There are some nylon rollers.They get dry an make them hard to shift.I usually spray the swivel an the rear of the shift lever as well. The pedal is connected to the potentiometer. Once this is done, use a wire and wrap the wire around both ears as this will prevent the cable from decompressing. While removing them mark them with colors or positions (like 12 o clock, 3 o clock) so you dont make a mistake while installing the new switch. This is a problem that mostly shows up after extensive use when the switch shows a significant amount of wear and tear. The way to test this is to turn the golf cart off and place the ends of the electrical tester on different parts of the ignition switch. I use ChemPlex 710 on everything electrical and on low-stress surfaces to prevent corrosion. After youve checked the battery, you may now move towards the connections between the wires and connector pins. used wd-40 and per scotty backed off the nut on the fnr. No information contained in this video shall create any express or implied warranty or guarantee of any particular result. Take it apart for inspection -lube. What is the Wire Size for Golf Cart Batteries? 16. The easiest way to test your EZGO FR switch is to check and confirm if the solenoid starts working when you start the golf cart. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. DC-4 is a Dow Corning compound number that used to be spec'd in aerospace (maybe still is). Full content visible, double tap to read brief content. You may want to seek expert help rather than doing it yourself. Take the switch apart, clean and grease the shaft, When you put it back together tighten the nut on the shaft until it bottoms out. For those who like a toggle switch, you should be able to easily upgrade with minimal changes. For those using the DCS F/R switch here some things you may want to know: Regular cleaning and proper maintenance is the key to a long life for your EZGO F/R switch irrespective of the type of switch you have. When your engine dies when you apply load but no gas on the pedal, this means that your idle speed is set too low. This direction selector controls the forward and reversedirections of these vehicles. By using the content on this website, you agree to the terms outlined in this disclaimer. Always double check your power connections. This video shows how to install a forward and reverse selector switch on an EZGO TXT electric golf cart. Shop products from small business brands sold in Amazons store. A safe and properly functioning golf cart will always give a good impression of the golf course to the clients. The wheels are locked and the maintenance tow switch doesn't seem to work. The main reason why a EZGO gas golf cart will not go forward is because of a locked up brake, or a faulty solenoid and accelerator. There was not markings by the posts. Try to replace them with heavy-duty copper studs instead to solve the issue. You can loosen the nut a little that holds the shaft in the forward and reverse switch and it should get easier to move. The potentiometer works as a communicator and tells the speed controller how much voltage it has to consume. Turn the maintenance switch under the switch to Tow-maintenance mode. 100% Service Guarantee. Hence, heres a quick list of symptoms! If your cart doesnt start up, the first thing you should check is the battery and the second thing is the ignition switch. But most likey the contacts on the cam need some dieletric grease. Thanks a lot. (Replacing the F / R switch is on you tube) Reverse order for assembly? $169.95. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Fits all 48v Club Car series carts . I actually have anti-seize compound. However when I engage the forward switch I hear a click but when pressing the peddle it won't go. But please be very careful while handling the battery and other electronic equipment. E-Z-GO 73195G01 Forward-Reverse Switch Assembly for Tools 16. When you are finished move the run/tow switch to tow. I have an older model electric EZ Go that has a forward/reverse selector switch that is very difficult to turn. Carefully remove it. Brief content visible, double tap to read full content. Just put a light coat on it and make sure it doesn't get on the contacts when you slide it back together. Thanks. If it is moving, you may need to adjust the cable to enter the shift points between forward and reverse correctly. Under NO circumstances should you attempt to fix your golf cart on your own. Probably best that I open the switch and see what is going on in there. Thanks for everyone's help. The air filter is designed to catch dust and dirt particles and keep them from infiltrating the engine which can cause serious problems. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in.

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